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Getting Started — head base layout
The very first step (after buying more 10mm EVA foam) is laying out the pieces for the fursuit head base. This is the downloadable Mantacraft “kiko” head base pattern which I purchased as a starting point. (the license for building with the pattern is acknowledging its use; I have no issue doing that as it…

Getting Further Along!***
Now that the skull masks are painted, we needed the rest of the heads. After adding elastic loops to close the jaws, and another, adjustable bad of 1” elastic that goes behind our head to secure it*, we considered our options. PAWCon is only 3 days away! We decided to go for simple fur hoods,…

Starting assembly on the first mask
October 7, 2024 Using a gap filling superglue (Bob Smith Industries Insta-Cure Plus *), I did most of the rough assembly of the first skull in an evening, following along with Steve’s demonstration in the Youtube Video (https://www.youtube.com/watch?v=0LKYCmaZ2uE&ab_channel=SKSProps)He goes pretty fast, so there was lots of pausing and rewinding going on. The superglue was cranky…

The better to hear you with, my dear
The fur hoods look great, but I kept thinking mine needed werewolf ears. So I made some! I used the ear pattern I developed for my neoprene pup mask to make these. The neoprene has two fabric on both faces, unlike the fur, so I started by cutting two of the main ear out of…

Rocky’s Documentation!
This is what I put together to explain my reasoning for entering Rocky in Historical with some notes about his design and construction. Click on the image or this link to open the PDF,

Adding texture and “sutures” to the foam to simulate bone
This next step was in two stages: Adding Texture to the foam “bone” This step was actually fairly fast and easy. You take a wire brush, and tap/slap it firmly against the foam surfaces, so the bristles pockmark it and create “pores”.Again, Andy and I each worked on one skull; we used 3 different brushes….