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Building the head base
First, after cutting the foam (with appropriate bevels), I preshaped it slightly with the heat gun, then edge glued the sub assemblies (there are 5 in the pattern for each side of the head, then glued those into the two halves, and finally glued the center seam joining the two halves. After heat forming and…
Rocky’s Got Back!
After about four hours work, Rocky’s silhouette is greatly improved for his future appearances!
Laying out the Skull masks for cutting
Step one of the whole project was printing out the pattern template onto card stock and then tracing that onto the foam. We’re using SKS Props branded HD (EVA) foam purchased through Blick’s Art Supplies, in 2mm, 6mm, and 10mm thicknesses.SKS had laid out the template to print as a tiled large print; I reorganized…
Furring the Head
After making the pattern pieces, I carefully cut out the fur in mirror-imaged pieces. You cut the fur by tracing the pattern pieces on the back side, then carefully cut through just the backing with a sharp X-Acto knife from the back side.This both dramatically reduces the amount of loose pile (“hair”) you end up…