Getting Started — head base layout
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The very first step (after buying more 10mm EVA foam) is laying out the pieces for the fursuit head base. This is the downloadable Mantacraft “kiko” head base pattern which I purchased as a starting point. (the license for building with the pattern is acknowledging its use; I have no issue doing that as it proved just about perfect for this project). https://www.etsy.com/listing/1333237707/fursuit-headbase-pattern-kiko-download
The pattern was supplied as a PDF. I printed it on heavy matte inkjet photo paper, then cut it out, then laid out the pieces on the foam by tracing with a silver paint marker and/or chalk wheel.
One lesson learned from the Brutus (Space Tyrant) project: I bought a $13 pattern notcher and used it to cut the registration notches in the pattern pieces before tracing; this gave me beautifully uniform registration marks on the foam pieces