Improving the Tail Rigging
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Improving the Tail Rigging

Reinforcing the rigging harness

I needed to stiffen the tail support across the shoulder blades because even the heavy hide I used was too flexible. Fortunately I’ve acquired a healthy set of power tools in the course of working on my townhouse and building both Tiki Dalek and Thinbot, so it only took about 20 minutes to craft one out of some 1/4″ plywood (left over from building Tiki Dalek!).
I attached it through the leather with some wood screws, ground off the pointy tips, then covered the hole thing with some lighter weight leather so the surface is smooth and there are no slivers to snag on the inside of the fursuit.

to attach the tail at the base, I shortened a plastic separating zipper to be just 5″ long, stitched one half near the bottom of the harness plate, and the other half to the piece of leather I’d sewn into the base of the tail. (this way the harness is supporting the weight rather than the faux fur of the fursuit).
Finally, I stitched a 7″ zipper inside the suit, perpendicular to the back seam at the base of my spine, combed all the fur pile free of the stitching, then unzipped the zipper and carefully cut a slit in the fur backing, for that leather tab to come through from the tail. This was done with the green and purple mockup suit for testing.

The basic tail rigging harness.
The basic tail rigging harness.
The outside of the tail rigging. The top is to the left (the shoelace is the support to which the clear elastic from the tail buckles) The base of the tail will connect to the bottom (right hand side)
The outside of the tail rigging. The top is to the left (the shoelace is the support to which the clear elastic from the tail buckles) The base of the tail will connect to the bottom (right hand side)
Thanks to all those carpentry tools I bought when I was working on Tiki Dalek and Thinbot, cutting, boring, and sanding this stiffener from 1/4" plywood only took about 20 minutes
Thanks to all those carpentry tools I bought when I was working on Tiki Dalek and Thinbot, cutting, boring, and sanding this stiffener from 1/4″ plywood only took about 20 minutes
Marking out the outline of the stiffener so I could punch holes in the leather (the stiffener will be on the other side)
Marking out the outline of the stiffener so I could punch holes in the leather (the stiffener will be on the other side)
Screwing through the pilot holes into the plywood
Screwing through the pilot holes into the plywood
Closeup of the screws
Closeup of the screws
I took a Dremel and ground down the points on the outside. You can see the D rings for the tether match the bored out hole and top edge.
I took a Dremel and ground down the points on the outside. You can see the D rings for the tether match the bored out hole and top edge.
Glued (with contact cement) some thinner hide over the plywood and burnished it down around the edges
Glued (with contact cement) some thinner hide over the plywood and burnished it down around the edges
Used the zipper foot and topstitched the burnished cover down to the main piece
Used the zipper foot and topstitched the burnished cover down to the main piece
the  M7 was cranky about stitching through all this, but it did it!
the M7 was cranky about stitching through all this, but it did it!
A short (5") separating zipper goes on the bottom of the plate to match to the other half of on the tail itself
A short (5″) separating zipper goes on the bottom of the plate to match to the other half of on the tail itself
Here is the mating zipper on the tail base itself
Here is the mating zipper on the tail base itself
inside the fursuit body, I stitched a zipper flat to the inside, then cut throght the backing of the fur with the zipper open (this is on the green mockup)
inside the fursuit body, I stitched a zipper flat to the inside, then cut throght the backing of the fur with the zipper open (this is on the green mockup)
Having combed the pile out of the zipper stitching lines, the zipper is invisible in the fur
Having combed the pile out of the zipper stitching lines, the zipper is invisible in the fur
When the zipper is open, the tail connector can pass through to the harness
When the zipper is open, the tail connector can pass through to the harness
Can't see the zipper at all!
Can’t see the zipper at all!

Taking it for a test run (with the mockup suit)

A test of the tail rigging with the mockup suit gave very happy results… so the next step will be to add the tail port zipper to the grey “hero” suit. (“Hero” in the sense of the high-quality version of a film prop intended for closer-up camera work)

It’s Magic!

I ordered a little collapsible projector stand and a fringed scarf to create the magician’s table for Bullwinkle’s top hat

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