Building Rocky’s Aviator Helmet
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Building Rocky’s Aviator Helmet

This took three mockups to get right. That was after I’d tried scaling up a commercial pattern (TOO BIG) and starting from a fabric beachball pattern (dimensions did not match description, and it was the wrong shape anyway).The problem basically is that Rocky’s head is basically a squashed basketball shape (not the vertical ovoid of…

Furring the Head
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Furring the Head

After making the pattern pieces, I carefully cut out the fur in mirror-imaged pieces. You cut the fur by tracing the pattern pieces on the back side, then carefully cut through just the backing with a sharp X-Acto knife from the back side.This both dramatically reduces the amount of loose pile (“hair”) you end up…